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Welcome to Technical Support
The online source for your Eastern Bloc problems, currently we deal with 650cc Ural problems ( are there not enough.....already?) Of course if you know a solution to other types of E.Bloc bike problems, you only have to Email it in. We are not as craven as our sister organisation, the CoC, in this respect, as there is nothing worse than having a problem and not knowing the solution or even worse, just getting some trite, catch-all disclaimer instead of the required information. So read on...................... I have listed the subjects in order of importance.
Lubrication, why you need this mod'
Technical support of the esoteric kind, from Mr Avis who has several good ideas on Honda pistons.
Before you pick up a spanner-look under the engine at the sump, if it is a pressed steel one- only a couple of inches deep- that is your'e first problem. These engines are air/oil cooled and require a vast amount of WARM not Boiling oil, especially for the left hand piston- which is why it has it's own oil feed in the cylinder. Now, if you don't know the method for Ural / Dnepr carb balancing I had better tell you as it is crucial to smooth running and reliability, more Urals have popped because of this than anything else. It is a much more accurate method than any other. Warm the bike up, 10 miles at least, put it on the main stand and run the engine in top gear, lock the throttle with a clamp so that the speeedo reads 45-50mph and short out one cylinder with a screwdriver or remove the plug cap, if the engine dies then open the carb on the cylinder that wasn't shorted out using the throttle cable adjuster. Then repeat this procedure on the other cylinder. You are aiming for the bike running evenly and at the same speed which ever cylinder is shorted out. This method relies on the spark plugs being in good order -don't mess around, buy new ones (........Charles)
A Ural head is symetrical front to back, if you mount it in a milling machine, you can mill out a recess for a second sparkplug that corresponds to the original plug position. Beware of the oil drain channel though, it is easy to mill through this ( as I did) then tap it to take a spark plug. Now with your two TWO plug heads fitted, you need two twin spark coils fitted to the bike ( I used some off a 4 cylinder Kawasaki), the positive ends of the coils are wired together to the original connection and the two negative or CB ends are wired to the points, so that the coils are running in parallel, use as big a condenser as possible as the points are now switching twice the current. If you have a welding torch, spanners and no social life, read further. First go down to your local bike breaker and look over the Honda S/Dreams, there should be loads of these as they can't give them away now. Get the wheel, braking assembly, lever et al.Next get some 20mm internal diameter tubing to make your spacers and new bearings to fit the Honda wheel and the Ural spindle. 42mm x 20mm from your bearing factor ( Yellow pages). Knock ye old bearings out and make a 20mm sleeve to go in between the two new bearings, exactly the same length as the sleeve you took out. Put the wheel in the forks on the spindle and make two more sleeves to locate the wheel and disc exactly, the disc wants to be @ 6mm / 1/4" from the fork tube. Next source some thick plate 12mm or so to make a lug which you will weld to the fork tube. As a solo rider ( They all race off ahead of me......) I had neglected to cover sidecars ( unless it rains) However Mick Monk queried what I did last time I got my hands on a sidecar outfit -that didn't include a sledge hammer at some point- so I include tis diagram and some words of dubious wisdom
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